Thermal R&D's engineering team developed this 3-inch catback specifically for the 2021-2025 F-150 SuperCrew 6.5-foot bed with the 2.7L or 3.5L EcoBoost, targeting the two biggest complaints about aftermarket truck exhausts: drone on the highway and a tone that sounds forced rather than earned. True Helmholtz Technology handles the first problem, and 3-inch mandrel-bent T304 stainless steel handles the second.
Drone-free cabin comfort on long drives. True Helmholtz Technology precisely targets and cancels the low-frequency resonance frequencies that cause the cabin buzz you feel on the interstate. The result is an aggressive note when you get into the throttle and a quiet, comfortable interior at cruise, without any packing material that degrades over time.
Built from T304 stainless steel, mandrel-bent to 3 inches. Mandrel bending keeps the tube diameter consistent through every curve, so exhaust gases move through without restriction. T304 stainless resists corrosion through years of road salt, heat cycling, and pressure washing, and it backs that durability with a lifetime warranty.
Bolt-on fitment with no cutting or welding. The system uses factory mounting locations and drops into place without modifications to the truck. Single-exit routing fits the SuperCrew 6.5-foot bed configuration, and tip options include single or dual polished or coated finishes to match the build.
Product Benefits
- True Helmholtz Technology: Cancels low-frequency drone for a comfortable cabin at highway speeds.
- 3-Inch Mandrel-Bent Tubing: Consistent inner diameter through every bend for unrestricted flow.
- T304 Stainless Steel Construction: Corrosion-resistant and built to last through harsh conditions.
- Lifetime Warranty: Covered for the life of the vehicle.
- Made in the USA: Manufactured domestically to Thermal R&D's quality standards.
- Bolt-On Installation: Uses factory mounting locations with no cutting, welding, or modifications required.
- Tip Options: Available with single or dual polished or coated tips to suit any build style.
- Precise Fitment: Engineered specifically for the 2021-2025 F-150 SuperCrew 6.5-foot bed with 2.7L or 3.5L EcoBoost.
About Thermal R&D: Thermal R&D designs and manufactures exhaust systems in the USA, focusing on fitment-specific solutions for trucks and performance vehicles. The brand is known for applying genuine acoustic engineering, including proprietary Helmholtz resonator technology, to deliver exhaust systems that perform on the road without sacrificing daily drivability.
Note: Fits 2021-2025 2.7L/3.5L EcoBoost SuperCrew 6.5ft bed F-150 only. Does not fit vehicles with Gas Particulate Filters (GPF). Verify fitment by checking your under-hood emissions sticker before ordering.
WARNING: California Residents: Cancer and Reproductive Harm;
www.p65warnings.ca.gov
- Vehicle Fitment:
- 2021, 2022, 2023, 2024, 2025